What you get
in a Honda TRX500 QuadCruise kit
TRX500TM Fourtrax
Foreman (2WD Manual Shift) Parts list for Kit MCS2180
|
Item
|
Quantity
|
Part
Number
|
Description |
|
1
|
1
|
MCS2180C
|
Computer |
|
2
|
4
|
|
8g x 3/8" self tap screws |
|
|
|
MCS
2182
|
Electric
actuator assembly |
|
3
|
1
|
MCS
810
|
Electric actuator (throttle servo) |
|
4
|
1
|
MCS
2012A
|
Actuator bracket |
|
|
3
|
|
M6 x 10 pan head screw |
|
|
3
|
|
6mm
spring washer |
|
5
|
2
|
MCS
2012E
|
Actuator mount plate |
|
6
|
2
|
F20018
|
M6 guard clip |
|
7
|
2
|
W550
|
M6 x 20mm bolt and flat washer |
|
8
|
1
|
MCSA
750
|
Actuator
cable |
|
9
|
|
MCS
2181
|
Wiring loom Made up from (9a) 1 MCS 2081A TRX series wiring loom
(9b) 1 MCS 2011B Speed sensor adaptor (for 4WD models) (9c) 1 MCS
2001B Speed sensor adaptor (for 2WD models) (a) Computer plug (26
way) (b) Cruise control power fuse (5 amp) (c) Spray power control
relay (d) Actuator plug (4 way plug) (e) Ground connector (green
wires, connect to battery -ve) (f) Spray power fuse (10 amp) (g)
Spray power connector (red wire, connect to battery +ve) (h) Spray
power outlet plug (yellow & green wires) (i) Neutral sensor plug
& terminal (j) Sum MT6187-1171 MT090 1 way tab housing (for neutral
sensor connection to bike) (k) Brake light switch plugs (2 way plugs)
(l) Speed sensor plug for adaptor (3 way plug) (m) Speed sensor
plugs (3 way plugs) (n) Control switch plugs (6 and 3 way plugs) |
|
10
|
1
|
MCS
161
|
Control
switch assembly (for Electric Shift models) |
|
11
|
1
|
MCS
202
MCS
201
|
Control switch
bracket & label (for Manual Shift models)
OR Control
switch assembly (for Manual Shift models)
|
|
12
|
1
|
MCS2185
|
CIU assembly |
|
13
|
1
|
MCS2185A
|
CIU body |
|
14
|
1
|
MCS
003M
|
Actuator spool |
|
15
|
1
|
MCS2186
|
Carburettor spool |
|
16
|
1
|
MCS
2186A
|
Throttle spool |
|
17
|
1
|
MCS
003H
|
CIU pivot bush |
|
18
|
1
|
MCS
003J
|
End cap |
|
19
|
1
|
|
M4 x 6 pan head screw (actuator cable retainer) |
|
20
|
1
|
|
M5 X 45 bolt (pivot bolt) |
|
|
|
|
5mm
flat washer |
|
22
|
1
|
|
M5
Nyloc nut |
|
23
|
1
|
MCS
2185B
|
MCS 2185B CIU mount bracket |
|
24
|
2
|
|
M6
x 16 bolt |
|
25
|
2
|
|
6mm
flat washer |
|
26
|
1
|
MCS
2189
|
MCS
2189 Carburettor cable |
|
27
|
1
|
JD
046
|
JD
046 Spray power plug 2 8g x 3/8" self tap screws |
|
28
|
2
|
H
3555
|
Terminals
for spray power plug |
|
|
5
10
10
|
|
100mm cable
ties
150mm cable
ties
200mm cable
ties
|
|
|
|
|
Installation Instructions (including warranty sheet) |
|
|
|
|
Operating
Instructions |
|
|
|
|
Trouble
shooting guide |
...................................................................................................................................................................................................................
What you get in a Polaris Sportsman 700 QuadCruise
kit with rear axle speed sensor included
Polaris Sportsman
700 EFI 2005 Parts list for Kit MCS 2250 (uses vehicle's original speedometer
speed sensor) & Kit MCS 2250S (with optional MCS2160DTS drive train
speed sensor)
|
Item
|
Quantity
|
Part Number
|
Description
|
|
29
|
1
|
MCS2250C
|
Computer |
|
30
|
4
|
|
8G x 3/8 self tap screws |
|
|
|
|
MCS
2252 Electric actuator assembly for cable |
|
31
|
1
|
MCS
810
|
Electric actuator (throttle servo) |
|
32
|
1
|
MCS
2022A
|
Actuator bracket |
|
|
3
3
|
|
M6 x 10 pan
head screw
6mm spring
washer
|
|
33
|
2
|
MCS
815
|
Actuator mount plate |
|
34
|
2
|
|
F20018 M6 guard clip |
|
35
|
2
|
|
W550 M6 x 20mm bolt and flat washer |
|
36
|
1
|
MCSA
850
|
Actuator cable |
|
9
|
1
|
MCS
2181
|
Wiring loom Made up from (9a) 1 MCS 2081A TRX series wiring loom
(9b) 1 MCS 2011B Speed sensor adaptor (for 4WD models) (9c) 1 MCS
2001B Speed sensor adaptor (for 2WD models) (a) Computer plug (26
way) (b) Cruise control power fuse (5 amp) (c) Spray power control
relay (d) Actuator plug (4 way plug) (e) Ground connector (green
wires, connect to battery -ve) (f) Spray power fuse (10 amp) (g)
Spray power connector (red wire, connect to battery +ve) (h) Spray
power outlet plug (yellow & green wires) (i) Neutral sensor plug
& terminal (j) Sum MT6187-1171 MT090 1 way tab housing (for neutral
sensor connection to bike) (k) Brake light switch plugs (2 way plugs)
(l) Speed sensor plug for adaptor (3 way plug) (m) Speed sensor
plugs (3 way plugs) (n) Control switch plugs (6 and 3 way plugs)
(n) ETC connectors (black wires) (o) Neutral sensor connector (green/white
wire) |
|
38
|
1
|
MCS
2113
|
Electronic
Neutral Switch |
|
|
2
|
MCS
048E
|
Double sided
adhesive pad
|
|
|
1
|
OPTIONAL
MCS 1351A
|
Speedometer
connection kit (only with MCS2250 kit) |
|
39
|
1
|
MCS
1351B
|
Speedometer sensor loom |
|
40
|
2
|
H2590
|
H2590 4.8mm QC spade receptacle (one spare for mistakes) |
|
41
|
1
|
H2088
|
41 1 H2088 Pre-fit insulator for above |
|
|
|
OPTIONAL
MCS 2160DTS
|
Drive train speed sensor assembly (only with MCS2250S kit) |
|
42
|
1
|
MCS
076
|
Speed sensor |
|
43
|
1
|
MCS
2164A
|
Sensor mount bracket |
|
44
|
1
|
|
M6 x 20 bolt 45 6 6mm flat washer (for sensor gap adjustment) |
|
46
|
1
|
|
M6 Nyloc nut |
|
47
|
2
|
MCS
2169A
|
Tone wheel segment |
|
48
|
4
|
|
8mm flat washer |
|
49
|
|
|
49 4 5/16UNC x ½" bolt |
|
50
|
2
|
|
M4 x 10 pan head screw |
|
51
|
4
|
|
4mm flat washer |
|
52
|
2
|
|
M4 Nyloc nut |
|
53
|
1
|
|
MCS 191 Control switch assembly |
|
54
|
1
|
|
¼
UNC x 1 ½" bolt |
|
55
|
4
|
|
6mm flat washer |
|
56
|
1
|
|
MCS 2255 CIU assembly |
|
57
|
1
|
|
MCS 2255A CIU body |
|
58
|
1
|
|
MCS 003M Actuator spool |
|
59
|
1
|
|
MCS 2256 Carburettor spool |
|
60
|
1
|
|
MCS 2256A Throttle spool |
|
61
|
1
|
|
MCS 003H CIU pivot bush |
|
62
|
1
|
|
MCS 003J End cap |
|
63
|
1
|
|
M5 X 45 bolt (pivot bolt) |
|
64
|
2
|
|
5mm flat washer |
|
65
|
1
|
|
M5 Nyloc nut |
|
66
|
1
|
|
M4 x 6 pan head screw (actuator cable retainer) |
|
67
|
1
|
|
6MCS 2115B CIU mount bracket |
|
68
|
1
|
|
M6 x 45 bolt |
|
69
|
2
|
|
6mm flat washer |
|
70
|
1
|
|
M6 Nyloc nut |
|
71
|
1
|
|
MCS 067 Slotted cable nipple |
|
72
|
1
|
|
MCS 1358 Carburettor cable |
|
73
|
1
|
|
JD 046 Spray power plug 2 8g x 3/8" self tap screws |
|
74
|
2
3
2
3
2
|
|
H 3555 Terminals
for spray power plug
H 1972 6.3mm
spade receptacle (one spare for mistakes)
H 1135 Pre-fit
insulator for above
H 1192 6.3mm
spade terminal (one spare for mistakes)
H 2805 Pre-fit
insulator for above
|
|
|
10
10
2
|
|
150mm cable
ties
200mm cable
ties
300mm cable
ties
|
|
|
|
|
Installation Instructions (including warranty sheet) |
|
|
|
|
Operating Instructions Trouble shooting guide |
